Efficiency in hotfoiling with thinplate system

Marbach offers a wide range of solutions for packaging production. One of these is the thinplate system, with which the embossing plates can be supplied pre-prepared for hotfoiling and can be set-up quickly and reliably if required.

When hotfoiling packaging, the register between the packaging layout and the embossing plates must be perfect, because only hotfoiling that is precisely in the right place fulfils the visual demand for high-quality packaging finishing.

Bernhard Reisser, Industry Manager, Marbach, says,  “Depending on the requirements of the end product, setting up the embossing dies can take a lot of time. If the position of the female dies are not archived on a job-specific honeycomb plate, extra time and effort is needed for every set-up, and this includes every repeat job as well. Customers therefore lose valuable production time and money. To meet this challenge, we have developed an inexpensive, but highly efficient solution: the thinplate system.”

This thinplate system makes it possible to set-up embossing plates for packaging layout quickly and precisely. Hotfoiling dies are preassembled on a special steel plate (thinplate) to perfectly match the print layout. In hotfoiling, this pre-assembly is carried out because of the high temperatures required under production conditions, and takes into account a defined reduction factor that compensates for temperature-related material expansion. Ideally, the preset position of the hotfoiling matches immediately. This thinplate is attached to the machine-mounted honeycomb plate. For maximum flexibility, the female die is mounted so that it can be adjusted quickly and precisely to the layout if required.

Reisser continues, “The option of archiving the female die positions ensures that there is practically no set-up time for repeat jobs. The thinplate system stands for reduced set-up times for repeat jobs and high-quality finished packaging.”

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