On 28 May 1996, Progroup’s corrugated sheetfeeder PW02 in Douvrin near Lille started operating. Progroup founder and Chief Executive Officer, Jürgen Heindl, used this anniversary as an opportunity to thank the 49 employees for their great commitment over the years by paying a COVID-safe visit to the site.
At the plant, which is now Progroup’s longest active operating sheetfeeder site, a third of the workforce has been working for the company for more than 20 years. Heindl emphasised the strong commitment and great solidarity at the site and within the whole Progroup team. The last year in particular has demanded a great deal of flexibility and dedication from all employees. “The past year has demonstrated in an impressive way how responsibly and flexibly all the parties involved know how to handle this challenging period. This fills me with great pride and gratitude,” stressed Heindl.
Driver of innovation
Twenty-five years ago, PW02 in Douvrin was the second sheetfeeder for what was still a young company. It was constructed in northern France to cater for the market in northern France, Belgium and occasionally also the UK. When it started operating with a capacity of 80,000 tonnes a year, Progroup doubled its production capacities in Central Europe. “Investing in western rather than eastern Europe, as the majority of the industry was doing at the time, gave us the crucial advantage that we were able to grow anti-cyclically,” said Heindl . “What is more, our competitors in the market did not spot our approach and did not notice the technological edge that we had given ourselves.”
When it was commissioned, the PW02 plant was not only equipped with the most powerful machines, but even back then Progroup was ushering in digitisation. This was the first time that two plants were digitally interconnected. For the last 25 years, software which the company developed itself has been controlling the production and logistics process through to the customer, right across the whole group. The customer has full transparency on the status of its orders at all times – an important milestone on the road to the ‘transparent factory’ and the desire to be the technological leader in the industry.
Success story continues
There is no sign of an end to the growth story. “The market for corrugated board is booming, firstly because of the trend towards sustainable packaging materials and secondly in light of the change to shopping habits brought about by e-commerce platforms,” said Heindl. “Our long-term strategy puts us in a good position. To allow us to offer our customers the reliable deliveries and high product quality they are used to, the implementation planning for the construction of a plant in the region around Douvrin as part of a renewal project has already begun. Furthermore, additional growth projects in Germany and Italy are at the implementation planning stage. This means that between 2022 and 2024, a total of four ‘giga plants’ will start operating in line with the Two25 strategy and further boost Progroup’s growth in the respective markets.”
He continued, “The level of investment in the current national and international expansion projects is around €300m. A total of around 200 new jobs are being created in Germany and abroad. This means we are increasing our corrugated board capacities in Germany, Italy, Poland and France by almost 50% in total within a period of four years so that we can provide our customers with further opportunities for growth.”
“We always focus on Greenfield projects and so guarantee the latest technology. In this region, we will be constructing a plant with an ‘L-shaped design’, equipped with a 3.35m corrugator and highly automated logistics,” said Heindl, in explaining his future plans for the French site. “We hope that this will safeguard successful development for at least the next 25 years.”
Dan Brunton sat down with Jürgen Heindl recently to record a podcast on latest developments at Progroup, as well as a discussion on the current state of the European sheet feeding market. See the discussion here now!